Light on weight. Serious on warmth

GRAPHINSULATE™ Fill: Graphene Aerogel Insulation Fill

GRAPHINSULATE™ Fill is a graphene-aerogel insulation fill combining graphene fibre, recycled aerogel fibre and recycled polyester. Available in 30 gsm / 80 gsm / 120 gsm / 150 gsm options, the family is designed for lightweight thermal systems across apparel, accessories and sleeping applications

Lightweight InsulationRecycled-Content ConstructionMultiple Weights
InsulationGraphene-integrated
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01Key features

What it does.

01
Lightweight Insulation

Aerogel-rich fibre structure creates trapped-air insulation with low bulk

02
Recycled-Content Construction

Includes 40% recycled aerogel fibre and 30% recycled polyester

03
Multiple Weights

30 gsm / 80 gsm / 120 gsm / 150 gsm options support different insulation levels and product categories

02How it works

The mechanism.

Aerogel fibres create highly porous structures that trap air and slow heat transfer, while graphene-integrated fibres add thermal and antibacterial functions within the fill. Multiple weights allow the same insulation family to be tuned for different product needs

GRAPHINSULATE™ Fill material
03Evidence

Why believe it.

Why believe itProperty and result
  • Thermal Insulation, 80 gsm2.16 CLO before washing2.23 CLO after 5 washes2.15 CLO after 10 washesWith fabric.
  • Thermal Insulation, 150 gsm3.49 CLO before wash3.05 CLO after 5 washes
  • Far-Infrared Performance, 80 gsmEmissivity 0.93Radiation temperature rise 2.0°CBefore wash.
  • Far-Infrared Performance, 150 gsmEmissivity 0.89Radiation temperature rise 3.0°CBefore wash.
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04Applications

Ideal applications.

Lightweight insulated apparelWinter outerwearJackets and vestsSleeping systemsCold-weather accessoriesInsulated panels and layering systems
05In market

Existing commercial applications.

Mid-layerPuffer / Insulated JacketSleeping Bag
06Specification

Technical information.

GRAPHINSULATE™ Fill Insulation
Composition100% Polyester including 30% graphene fibre, 40% recycled aerogel fibre, 30% recycled polyester
ConstructionNon-woven insulation fill
Weights30 gsm / 80 gsm / 120 gsm / 150 gsm
Width1.52 m for 30, 80 and 120 gsm; 2.10 m for 150 gsm
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Detailed technical documentation and processing guidance are shared through technical follow-up.

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Request a sample of GRAPHINSULATE™ Fill

Samples and technical information go through the Kyograph materials team. Meeting slots at ISPO Amsterdam are open now.